Description

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No.

Description

Qty.

Removal notes

Installation notes

Details

1

Casing and heat exchanger

1

Remove coil spring and shock absorber on left hand side of axle

Check casing for corrosion and heat exchanger for combustion deposits

Removal/Installation

2

Bonded rubber mounting

4

Check bolts for tightness in rubber mountings

3

Lock washer B6

4

4

Hexagon nut M6

4

5

Clamp for exhaust pipe

1

6

Exhaust pipe

1

Check for corrosion and deposits

Ensure free movement

7

Warm air hose, left (heater to vehicle interior)

1

Check for leaks

Ensure tightness of clamps and good seating

8

Warm air hose, right (heater to vehicle interior)

1

Check for leaks

Must not touch exhaust pipe, ensure good sealing

9

Clamp for warm air hose

4

Ensure clamp is tight

10

Warm air hose (heat exchangers to heater)

2

Check for leaks

Right hose must not touch exhaust pipe, ensure good sealing

11

Clamp for warm air hose

4

Ensure clamp is tight

12

Combustion air blower

1

Check blower fan and vanes for wear and ensure parts are tightly installed

Technical description

13

Housing with vanes

1

Groove must engage in projection in heat exchanger

Combustion air blower removal/installation

14

Clamp for blower

1

15

Thermo switch with union nut

1

If necessary, use solvent to loosen

Do not bend sensor tube, adjust gap between switch location and union nut (0.31”/8 mm)

Thermo switch removal/installation

16

Thermo switch seal

1

Replace damaged seat

Ensure proper sealing

17

Glow-spark plug

1

Box wrench 22 mm A/F

Clean and check operation

Glow-spark plug removal/installation

18

Plug bush seal

1

Replace damaged seal

Ensure proper sealing

19

Ignition coil

1

Ignition coil removal/installation

20

Ignition cable

1

21

Overheating switch and cable harness

1

If damaged, replace complete

Test overheating switch for continuity

Overheating switch removal/installation

22

Clamp for warm air pipe

2

23

Warm air pipe, left, with adapter for temperature sensor

1

Ensure firm connection and good sealing between adapter and temperature sensor

24

Warm air pipe, right

1

Ensure firm connection

25

Seal for warm air pipe

2

Replace damaged seal with new one

26

Flange for warm air pipe

2

Left and right flange are symmetrically opposite

27

Hexagon head bolt and washer for flange

4

28

Temperature sensor

1

Test instructions

29

Clamp for temperature sensor

1